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Tuesday, August 9, 2016

Now you can strech your pallets automatically and save big on labor!


Model 6100-45-CTA Heavy Duty Turntable Conveyorized Automatic Stretch Wrap System (45 Loads/hr)












Specifications

Production Speed

  • 1-45 loads per hour
    NOTE: Process rates will vary with load size, number of wraps & conveyor speed
  • Load Capacity

  • Maximum load weight: 4,000 lbs dynamic - 12,000 lbs static
  • Maximum load size: 50" W x 50" L (71" max. load diagonal) x 82" H (plus up to 4" top overlap)
  • Minimum load size: 30" W x 30" L x 24" H
  • Turntable

  • 80" diameter skirted turntable
  • 4,000 lbs dynamic weight capacity
  • 29" diameter ring gear support system, direct pinion-to-gear drive
  • 1-15 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1 HP DC variable speed motor c/w turntable holding brake
  • Remote centralized lubrication for ring gear
  • Film Carriage Elevator

  • 1/2 HP DC variable speed motor
  • ANSI #40 direct chain drive c/w shock dampener & Anti-Fall Safety Device
  • Maintenance free 12 point carriage guidance system
  • Film Delivery System

  • NEW Super Rapid Thread II ™ 20" capacity pre-stretch film carriage
  • Special Film Threading Device - Uniquely orientates the sticky side of the film against the pre-stretch rollers and the inside of the load
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33% to 313% fixed stretch capability
  • Pre-stretch ratio variable using easy sprocket change
  • Carriage Descent Obstruction Safety Shut-Off Device
  • Rapid Thread ™ Safety Door with auto power cut-off switch
  • Superior film-to-roller contact area
  • Lifetime warranty on pre-stretch rollers
  • Powered Roller Conveyor

    Basic system: 5ft Infeed section, 80" diameter turntable section & 5ft Exit section

    Each section includes:
  • Chain driven live roller conveyor rated 4,000 lbs per section
  • 2-1/2" diameter 11 gauge rollers c/w 11/16" hex axles on 3" centers
  • ANSI # 40 roller to roller chain drive
  • 54" effective roller width
  • Conveyor speeds 20 to 50 FPM (specify required speed) with electronic soft start
  • Pass-line height - 18" from floor to top of rollers
  • 1/2 HP AC variable speed reversible TEFC motor (turntable conveyor motor is 1/2 HP DC)
  • Automatic load indexing and centering by photo-eye & PLC logic
  • Electrical Input Requirement

  • 208Y/120 Volts 3 Phase 60 Hz 30 Amps (other voltages available - consult factory)
  • Pneumatic Requirement

  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided
  • Typical System Dimensions

  • 202" (L) x 143" (W) x 100" (H) (Standard dimensions are approximate)


  • Features

    Control Features

  • PANASONIC FP-X Programmable Logic Controller (PLC)
  • HMI Touchscreen Operator Interface Panel
  • Illuminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for turntable jog, film carriage elevator lower/raise, film clamp open/close and conveyors forward/reverse
  • Wrap Bypass mode selector switch
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (force-to-load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine reset and fault beacon light
  • Turntable drive and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components
  • Automation Features

  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic periodic cleaning cycle
  • Structural Features

  • All structural steel construction
  • Forklift truck portable base structure design
  • Structural steel H-beam machine tower
  • Electro-static powder coated paint finish
  • Safety Features

  • Safety barriers enclose the turntable section to prevent personnel intrusion
  • Operator Access Gate c/w Safety Interlock Switch disables machine operation when gate is opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays
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